A Disk Cutter Tutorial - What is THAT?

One of my favorite tools in my studio is my disc cutter (aka BFF)!

I was first introduced to this tool in a metals class long ago. I was feeling very uncreative so I thought I would explore the different tools in the studio. Who knew it would be a defining moment! It truly was love at first site. I was instantly inspired by the perfect little circles that emerged from this tiny tool. The possibilities. The options. I was giddy. I could hardly wait to create something from these tiny metal wonders!

So you ask..."what exactly is a disc cutter?"  Of course you did! So here is my brilliant answer. A disc cutter is a simple tool that cuts discs. Duh! But there is oh, so much more to it than that!

The tool itself comes in many different shapes and sizes. The model that sits on my bench is a small block of high carbon steel with 10 different cut out circle shapes. The block is actually two blocks that fit securely together on two pins. This keeps it perfectly aligned, but allows it to slide up and down on the pins for ease of movement of your metal sheet.

 

For each cut out circle shape in the block there is a corresponding steel punch beginning at 1/8" diameter and increasing in increments of 1/16" up to 1" in diameter.

So how do you use it? SIMPLE! 

Lift the top block slightly, so it's raised but not lifted completely off the pins. Slide your metal sheet (maximum thickness 18 gauge) in between the blocks. Line it up with the hole you would like to punch, find your matching punch and slip it in the hole.

 

 

 

Now comes the fun part! Take your hammer and pound, pound, pound until you feel the punch go through the metal. Oh, it is a glorious moment! Lift the block and viola'! You have a perfectly cut disc! Such a beautiful thing.

 

You may say, "big deal...so you have a circle!" But a circle really is an amazing shape, and the possibilities are only limited by your own imagination. Circles have been used to create some of the most popular pieces in my line. In fact, there barely is a day that goes by when you cannot hear the tap, tap, tap of hammer pounding out these little babies!

 

Here is my newest "mom" bracelet! You likey?

A disc cutter can be found in almost all the major jewelry supply catalogs. Contenti has a small model very similar to mine for $54.50 (see picture above). RioGrande has many options in size and price, but you do have to sign up at the website to view their virtual catalog. 

As you set up your bench for the first time, or are adding tools little by little...I highly recommend adding a disc cutter to your list of tools. At the very least you will be satisfied by the freedom of hammering away and getting out all your frustrations!

So go on metal artists! Make some circles!!